PackZen provides some of the most innovative packaging designs in the market place. Utilizing the highest quality standard of manufacturing process producing well beyond our clients expectations, from project conception to delivery. We are one of the highest regarded packaging service providers, makers of new products with a team of professionals with decades of packaging experience. We have excelled in our field by offering quality services to customers and are persistent on the path of success.
PackZen’s sales and support teams have over 75 years experience helping develop new packaging products for some of the world’s leading companies including Microsoft, Nationwide Insurance, Apple Computer, American Cancer Society, U.S. Armed Forces, American Express, Disney, Hilton and many others. Using our manufacturing expertise, and working within strict deadlines to satisfy all customer demands, is what we are known for. We listen to customers and communicate your requirements to our in house design and engineering teams. Providing alternative ideas or options for approval throughout the project is very important to us. When developing any new product idea, our procedures include providing an engineering drawing and either handmade or machine prototypes for approval/signoffs before moving to the production stage.
The majority of PackZen products are made using a variety of flexible plastic films including polypropylene and vinyl in varying thicknesses. Our expansive production facility has a large array of equipment including automated and semi-automated turntables for producing vinyl binders, and high speed web fed RF sealing presses used to manufacture a wide range of pockets, pouches and adhesive sleeves. Automated sealing options plus inline die cutting and print registration capabilities, allow us to offer custom shaped products with full color print and branding advantages.
For custom 3 dimensional injection molded products several 610 ton Mitsubishi presses are ready to meet the demand from the simple to most complex custom part. These molders are capable of producing a wide variety of PP, PE or PS parts at high production rates. We’ll assist and advise in the production of the custom molds used to make your injection molded part.
PackZen products are produced using a variety of plastic films and materials. The packaging products manufactured on our RF sealing equipment use PVC based materials. Our binders are typically made of high grade .014 gauge opaque vinyl, in suede or french calf finishes, and are available in a wide selection of colors. We also work with Shoe Kid and Moire, along with Cortina and Montana printed vinyl’s. For a richer, leather like look, Castilian expanded vinyl’s are available in a variety of colors. When decorating your binder with full color digital printing, we suggest using a bright white suede vinyl to showcase your artwork.
For the clear pockets, pouches and sleeves produced on our high speed automated web presses, we’ll work with thinner gauge materials, typically .05 to .10 gauge vinyls. We stock many thicknesses and finishes of clear vinyl’s, and will source non stocked materials within 1-2 days. PackZen is also your source for protective packaging products using our Safety-sleeve non-woven materials. For over 25 years Safety-sleeve has provided the highest level of protection available for optical discs, this same material is now available for other types of protective packaging. PSA (adhesive backed) films are available as an option for most any sleeve or pocket we produce. A peel and stick full adhesive backing is available in clear or white vinyl, we can also apply double faced tape to most sleeves & pockets in line on our equipment.
Full color digital printing directly on to our binders and cases has revolutionized the look of decorated looseleaf products. In addition to the unlimited branding opportunities made possible by this technology, one of the real advantages of digital printing is that it’s available for small to medium sized production runs. The traditional decorating techniques of screen print, foil stamping, emboss / deboss and entrapped graphics are also offered on all PackZen binders and cases. For larger production runs of sleeves and pockets, PackZen offers full color flexographic printing as an economical and attractive way to brand your packaging.
PackZen’s experience working for worldwide brands and with our international manufacturing partners has allowed us to gain an understanding and expertise for sourcing products domestically and globally. Challenge us with your projects - if we cannot manufacture it, it’s very likely that one of our key suppliers can.
In addition to our packaging manufacturing capabilities, PackZen is a great source for the assembly and fulfillment services required for most projects. We have developed automated systems utilized by the world’s leading software companies to produce attractive packages at high rates and low costs. Whether it be kitting, assembly, labeling, or other types of finishing, allow PackZen to be your complete project source.